DIY Hexagon Pergola Collection

Find the perfect hexagon pergola for your outdoor space. Bring elegance to your backyard with our Hexagon Pergola Kits. These versatile kits include all hardwares you need to create a charming outdoor retreat, except lumber. Crafted from high-quality materials, these pergolas are easy to assemble and add a stylish focal point to any outdoor space. Transform your garden into a cozy oasis with thiese unique and beautiful pergolas.

Perfect for relaxing or entertaining, this DIY project is sure to impress your friends and family. We offer Hexagon Pergolas in 4×4 and 6×6 lumber sizes. Explore our Hexagon Collection, floor anchor types, and the suitable shape to customize your own oasis.
Also explore our Hexagon Solid Roof Collection and our Octagon Collection.

Tools
Lumber Info
Pergola Size
Shapes
Floor Anchor Types
Configurations
Maintenance
Gallery

Hexagon Lattice Top Series

6x6 Lumber Size

6×6 sized Hexagon Pergolas are high-end structures.
They are super-sturdy and stiff and will provide a lifetime of outdoor relaxation and entertainment bliss.

6x6 Surface Mounted, Lattice Top Hexagon pergola with comfortable seating and barbecuer

6x6, Surface Mounted, Lattice Top Hexagon

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Explore 6F-H - RioOutdoors.com

6x6, Floating Deck, Lattice Top Hexagon

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DIY 6x6 Partial Hexagon Pergola/Gazebo Kit - Easy Assembly for Outdoor Retreat - RioOutdoors.com

6x6, Surface Mounted, Lattice Top Partial Hexagon

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6x6, Floating Deck, Partial Hexagon Gazebo Brackets Kit - RioOutdoors.com

6x6, Floating Deck, Lattice Top Partial Hexagon

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Hexagon Open Top Series - RioOutdoors.com

6x6, Surface Mounted, Wall Mounted, Lattice Top Partial Hexagon

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Hexagon Open Top Series - RioOutdoors.com

6x6, Floating Deck, Wall Mounted, Lattice Top Partial Hexagon

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4x4 Lumber Size

4×4 sized Hexagon Pergolas are easier to build and lower cost alternatives to the 6×6 sized hexagon pergolas.
While the 4×4 posts do flex slightly, they are structually sound and will provide a lifetime of outdoor relaxation and entertainment bliss.

Hexagon Open Top Series - RioOutdoors.com

4x4, Surface Mounted, Open Top Hexagon

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Hexagon Open Top Series - RioOutdoors.com

4x4, Floating Deck, Open Top Hexagon

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Hexagon Open Top Series - RioOutdoors.com

4x4, Surface Mounted, Lattice Top Partial Hexagon

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DIY 4x4 Partial Hexagon Gazebo Kit, Floating Deck - RioOutdoors.com

4x4, Floating Deck, Lattice Top Partial Hexagon

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Contact Us

Our products are flexible and allow you to build any custom sized structure. We encourage you to custom size or custom-configure to suit your specific needs.

Contact Us if you have any questions, concerns, or custom configuration needs. We are here to serve you.

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List of Recommended Tools

Measuring Tape

A tape measure in good condition with a capacity to measure at least 16 feet (5 m) is required.

Hammer

A framing hammer with, at least, a 16 oz head is required to hammer in concrete bull anchors into concrete pads and concrete footings.

Framing Level

A framing level, 4 feet long, is recommended to check plumb of posts and level of headers and ridge rafters.

Ratchet  & Socket Drivers

A racket  & socket drivers are recommended to fully drive lag screws.

7/16″ Hex Socket

The 1/4″ x 1-1/4″ Lag Screws have a 7/16″ hex head. A 7/16″ Socket is required to drive the 7/16″ head lag screws.

9/16″ Hex Socket

The 3/8″ x 3″ Lag Screws used for raftered pergola brackets have a 3/8″ hex head. A 9/16″ Socket is required to drive the 3/8″ head lag screws.

3/32″ Drill Bit

A 3/32″ pilot hole is required if driving 1/4″ diameter lag screws into lumber.

Before driving 1/4″ diameter lag screws into lumber, a 3/32″ pilot hole, hole depth equal to length of screw, must be drilled to prevent the wood from cracking and to allow full lag screw penetration.

11/64″ Drill Bit

An 11/64″ pilot hole is required if driving 3/8″ diameter lag screws lumber.

Before driving 3/8″ diameter lag screws into lumber, an 11/64″” pilot hole, hole depth equal to length of screw,  must be drilled to prevent the wood from cracking and to allow full lag screw penetration.

1/2″ x 4″ Masonry Drill Bit

1/2″ diameter x 2-3/4″ concrete bull anchor bolts are included with floor anchor brackets. These anchors are to be employed to secure floor anchor brackets to concrete pads and concrete footings.

Use the 1/2″ x 4″ masonry drill bit to drill 1/2″ x 2-1/4″ deep holes in concrete pads and concrete footings.

Hammer Drill

A hammer drill (electric drill with optional hammer mode) is required to predrill holes in concrete pads, concrete footings, and masonry walls before proper anchor hardware are installed to secure floor anchor brackets or wall anchor brackets.

10″ Compound Miter Saw

A 10″ compound miter saw is recommended for making straight, angled, and compound angled cuts as required.  A 10″ sized saw will have the capability to cut compound angles in lumber members up to 2x8s. 

Alternatively, a sliding compound miter saw can be used as a better alternative. Sliding compound miter saws have the capability to cut lumber members up to 2x12s and beyond.

Lumber Information

Lumber Types

  • The wood species you select will be dependent on your personal preference, budget, and your tolerance to future maintenance needs.
  • For lumber exposed to sunlight and weather conditions, select pressure treated pine, cedar, or redwood.
  • For lumber shielded from exposure to sunlight and weather (roof rafters and roof crosstie beams) you may select from kiln dried pine, cedar, or redwood, depending on your budget and cosmetic preference.
  • For low budget and low maintenance for solid roofed structures, we recommend cedar posts, cedar roof skirts, and kiln dried pine rafters and crosstie beams.

Selecting lumber members at the lumberyard

  • Due to manufacturing processes intolerance, delivered lumber lengths can vary.
  • The length of lumber delivered to stores can be longer than the labeled length but will never be less than the labeled length dimension.
  • We suggest that you measure each lumber member before adding to your cart at the store.
  • If available, select lumber members which are slightly longer than the labeled length. Example: if buying 96” length 4x4s. Measure and select member which exceed 96”.
  • Some pieces can have lengths as long as 96-3/8”. The extra length will provide flexibility if you need to trim the ends for squaring or cleaning purpose

Plan ahead to save money and to minimize wood waste

We provide detailed information for you to plan your project. Use the information wisely and make wise judgements about the header lengths which directly drive the overall pergola size.

Example: if you decide to use 60” (1524 mm) length headers, instead of buying 96” (2438 mm) lumber and cutting off and discarding 36” (914 mm), you may be able to buy 120” (3048 mm) long 4x4s and yield two 60” (1524 mm) lengths. If you need a 72” long lumber member, you may be able to acquire an 84” long lumber and trim off only 12”. Check with local lumber yards for available lengths of lumber and plan accordingly.

Dimensional lumber sizes

Lumber Size Requirements are as provided, below:

4×4 Structures
  • Employs Brackets suitable for 4×4 dimensional lumber which have actual measurements of 3.5” (89 mm) X 3.5” (89 mm).
  • Use 4x4s as Posts. Maximum 10 ft. post heights recommended.
  • Use 4x4s as Open Top headers. Maximum 10 ft. header lengths recommended.
  • Use 4x4s as Floating Deck footers. Maximum 10 ft. footer lengths recommended.
  • Use 2x4s as deck board supports if installing a wooden deck.
  • Use 2x6s or 2x8s as roof rafter, cross tie beams, and roof skirts. Up to 16 ft. wide structures can use 2×6 rafters. Beyond 16 ft. wide structure sizes, use 2×8 rafters.
6×6 Structures
  • Employs Brackets suitable for 6×6 dimensional lumber which have actual measurements of 5.5” (140 mm) X 5.5” (140 mm).
  • Use 6x6s as Posts. Maximum 12 ft. post heights recommended.
  • Use 6x6s as Open Top headers. Maximum 12 ft. header lengths recommended.
  • Use 6x6s as Floating Deck footers. Maximum 12 ft. footer lengths recommended.
  • Use 2x6s as deck board supports if installing a wooden deck.
  • Use 2x6s or 2x8s as roof rafters and cross supports. Up to 16 ft. wide structues can use 2×6 rafters. Beyond 16 ft. wide structure sizes, use 2×8 rafters.
Lumber Sizes Chart

Hexagon Pergola Sizes

Hexagon Sizes

We have designed our products to allow creation of unlimited sizes of Hexagon shapes in widths ranging between 8 ft (2438 mm.) and 20 ft (6,096 mm.).

Hexagon shapes appear cosmetically attractive in smaller sizes. Although possible, hexagon sizes larger than 16 feet wide are not as cosmetically appealing. We, instead, recommend our Octagon shape products when you are looking for outdoor living spaces larger than 16 feet wide. Please see our Octagon Collection products here:  https://riooutdoors.com/octagon-solid-roof-collection/

The size of hexagons are defined by DIM A and DIM B. As the Header Length A increases, DIM A increases, accordingly. The steel brackets remain unchanged, only the header lengths increase as the hexagon width increases.

As long as you adhere to common building practices and building structural strength requirements for open horizontal spans allowed by your local building codes, you can vary the size of your custom structure as you wish. Just remember to limit the span of the lumber members within limits specified by your local building codes. This is especially important for the roof rafter member size and cross-tie member size in areas where snowload is a concern.

Just remember that our brackets make the lumber joints “super strong”. But the lumber, itself, is the structural item that limits the open spans

Full Hexagon Sizes

The Header Length A is the primary factor which drives the hexagon dimensions.

Note that DIM A is measured between two parallel sides of the hexagon.

DIM A defines the width of the hexagon. DIM B is a reference dimension only. Refer to Table 1, below.

Once you measure and determine the hexagon size you desire, select the row containing your desired size. This row will show the header lengths required for both 4×4 and 6×6 sizes. Select the appropriate header length based on the lumber size you have selected.

You will cut and prepare six headers, all with their lengths equal to the length shown in this table. See header A preparation details here.

Table 1

Partial Hexagon Sizes

The lengths of headers, marked A and B,determine the width and depth of partial hexagons.

Length of header A determines the width dimension (DIM A) of the partial hexagon.

A combination of lengths of header A and B define the depth  dimension (DIM B) of the partial hexagon.

Refer to Tables 2 and 3, below.

Headers marked A and B can have almost equal lengths, with variance in length only due to the cut angle difference on one end of Header B.. Tables 3 and 4, below, assume that the lengths of headers marked A and B are almost equal.

See header A preparation details here.

See header B  preparation details here.

Table 2
Table 3

Hexagon Shapes Offerings

Full Hexagon

Full six sided hexagon shaped kits are available in surface mounted and floating deck anchor types.

Full hexagon structures are possible only in a freestanding configuration.

Solid roof kit options are available for all full hexagon shape structures.

A woman relaxes in a hexagon gazebo, accompanied by a table and chairs, creating a peaceful atmosphere.

Partial Hexagon

Partial hexagon shaped kits are available in surface mounted and floating deck anchor types.

Partial hexagon structures are available in freestanding and wall attached configurations.

Solid roof kit options are available for all partial hexagon shape structures.

Floor Anchor Types

RioOutdoors.com offers two floor anchor types to suit your specific need.

Surface Mount anchor type

  • The Surface Mount anchor type employs floor anchor brackets (4×4, Floor Anchor Bracket or 6×6, Floor Anchor Bracket ) to secure the structure posts on top of a concrete pad, concrete footings, or an existing deck.
  • Use the Surface Mount anchor type if you have an existing concrete pad or deck, or you plan to add a new concrete pad or new concrete footings.
  • The floor anchor brackets (4×4, Floor Anchor Bracket or 6×6, Floor Anchor Bracket ) are secured to concrete pads or concrete footings using four ½” X 2-3/4” Bull Concrete Anchors, included with the brackets.
  • The posts slide inside the floor anchor brackets and are secure using four ¼” x 1-1/4” lag screws, included with the brackets.
A woman stands exuberantly in a wooden gazebo, surrounded by a comfortable sectional sofa and welcoming plants, creating a perfect outdoor relaxation spot.

Floating Deck anchor type

  • The floating deck anchor type employs floating footing lumber members connected together at all corners to elbow brackets to form an outer floating wood structure on top of level and solid ground or on top of an existing concrete pad.
  • Use the floating deck anchor type in the absence of a concrete pad or on top of an existing concrete pad.
  • The floating footer members can be secure to the ground by drilling ½” vertical holes through the floating footer lumber members and driving 4 ft. ½” steel rebars into the ground.
  • To secure the floating footer lumber members to an existing concrete pad, obtain appropriate concrete anchors, locally, and secure to the concrete pad as instructed by the concrete anchor manufacturer.
A woman stands inside a spacious wooden gazebo, showcasing comfortable blue seating and potted plants, creating an inviting outdoor atmosphere.

Hexagon Configurations

Freestanding Configurations

Full Hexagon and Partial Hexagon structures are available in freestanding configuration. Freestanding structures are available in surface mounted and floating deck anchor types.

Solid roof kit options are available for both freestanding full hexagon and partial hexagon structures.

A woman stands exuberantly in a wooden gazebo, surrounded by a comfortable sectional sofa and welcoming plants, creating a perfect outdoor relaxation spot.
Wall Attached Configurations

Partial Hexagon structures are available in freestanding configurations and wall attached configurations.  Both freestanding and wall attached configurations are available with surface mounted and floating deck anchor types.

Solid roof kit options are available for all wall attached partial hexagon structures.

Maintenance

Maintenance Information
  • The joinery brackets supplied by RioOutdoors.com do not require any maintenance. All brackets are coated with durable powder paint for rust-proofing.
  • The lumber members of the solid roof structure (rafters, cross tie beams, post top headers) do not require any maintenance because they are shielded permanently from sunlight and weather.
  • Other lumber members which are exposed to sunlight and weather, however, may require periodic maintanence depending on the type of lumber you selected and the type of sealant or paint you applied.
Adding vinyl sleeve protection
  • Various vinyl sleeves are available in the market which are designed to wrap around wood members. You may choose to add vinyl sleeves around posts to protect the post lumber members and eliminate future maintenance work. Just remember that vinyl sleeves must be installed during initial installation around the post lumber members and trimmed to the steel post-end brackets. The steel brackets are not designed to accept the extra thickness of the vinyl sleeves.
Lumber Maintenance
  • Maintenance requirements for lumber depends on the wood species used and the extent of sun and weather exposure to the lumber.
  • Cedar and redwood lumber require less maintenance due to their natural resistance to sun and weather.
  • Pressure treated pine is very resistant to rotting but discolors rapidly when exposed to sun and weather, thus requiring frequent resealing or painting.

Hexagon Gallery

A woman relaxes in a hexagon gazebo, accompanied by a table and chairs, creating a peaceful atmosphere.
A young woman dressed in business clothing stands calmly inside a wooden gazebo. She holds a notebook while surrounded by a potted plant, creating a peaceful atmosphere.
A woman stands exuberantly in a wooden gazebo, surrounded by a comfortable sectional sofa and welcoming plants, creating a perfect outdoor relaxation spot.
A stylish hexagonal seating area constructed from wood, showcasing inviting cushions and greenery. A person enjoys a tranquil moment in this outdoor space.
Hexagon Gazebo Series - RioOutdoors.com
Explore 4F-PH - RioOutdoors.com